Cladded Plate for Extreme Wear | Chromium Carbide Overlay Steel

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High-Performance Cladded Plate | Corrosion & Wear-Resistant Composite Steel for Harsh Environments

High-Performance Cladded Plate | Corrosion & Wear-Resistant Composite Steel for Harsh Environments

Chromium carbide overlay wear resistant construction parts are designed to provide superior protection against wear and abrasion in high-wear applications. These parts are typically made by depositing a layer of chromium carbide onto a base material, such as steel, using a welding process
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Advantages of Cladded Plate

Unmatched Wear Resistance

Engineered substrates are eight times more resistant to scratching and abrasion in high-silicon environments (such as mining conveyors) than quenched steel.

Extended Equipment Lifespan​

By ​​withstanding extreme abrasion, impact, and sliding friction​​, overlay plate minimizes material loss, reducing the frequency of plate replacements and lowering long-term operational costs for heavy machinery.

Customizable Hardness & Composition​

Available in ​​multiple grades (AR400, AR500, chrome carbide, or nickel-based alloys)​​, overlay plate can be tailored to specific applications—whether for ​​crushing, dredging, or steel mill slag handling​​—ensuring optimal performance.

Cost-Effective Wear Solution​

Compared to replacing entire worn components, ​​overlay plate’s durable cladding extends the life of base steel structures (like carbon steel substrates) by 3–5x​​, delivering significant savings in maintenance and downtime.

Durable Cladded Plate – Composite Steel with Protective Cladding to Extend Equipment Life

Cladded Plate: The Future of High-Performance Industrial Materials

  Cladded plates are revolutionizing industries with extremely high demands for wear resistance, corrosion resistance, and structural integrity, while also reducing costs. By combining high-performance alloys (such as chromium carbide or stainless steel) with tough base metals (such as carbon steel), composite plates offer twice the service life of traditional materials under extreme conditions. Their customizable layered structure allows engineers to tailor material properties to specific application needs, making them indispensable in industries such as mining, energy, and heavy industry. As the demand for more durable and cost-effective solutions continues to grow, composite plates are becoming the material of choice for critical wear-resistant components.

Key Growth Areas: Mining, Oil & Gas, and Power Generation

  In mining and mineral processing, cladded plates are widely used in crusher liners, chutes, and hoppers, where they withstand relentless abrasion from ore and slurry. The oil and gas sector relies on corrosion-resistant cladded pipes and valves to endure harsh offshore and refinery environments, reducing maintenance costs by up to 40%. Meanwhile, power plants use cladded plates in boiler tubes, ash handling systems, and scrubbers, where they combat high-temperature erosion and chemical attack. As global demand for raw materials and energy grows, cladded plates will see expanding adoption in these high-wear applications.

Emerging Opportunities in Infrastructure and Advanced Manufacturing

  Beyond traditional heavy industries, cladded plates are gaining traction in infrastructure projects—such as bridges, tunnels, and marine structures—where corrosion resistance is critical. The shipbuilding industry uses them for hull reinforcement and decking, while chemical plants deploy cladded reactors and storage tanks for acid and alkali resistance. Additionally, advancements in explosive bonding and laser cladding are opening doors for aerospace and defense applications, where lightweight yet ultra-durable materials are essential. With sustainability driving demand for longer-lasting, repairable components, cladded plates are poised for significant market growth in the coming decade.

FAQ

Why are there so many cracks?

Due to the cooling rates of dissimilar metals. Our hard facing plate for coal chute liner is manufactured by welding which results in high temperatures. During the cooling, the plate goes through a stress relieving which is a natural process and does not effect the performance of the plate. The stress relief cracks should be between 3/4" - 2" apart. The cracks can be touched up by our chrome carbide welding rod.
Hard facing plate for coal chute liner is usually attached by countersunk bolts, welding studs, perimeter welding, or plug welding. Some methods are better suited than others depending on the specific application. For more detail on each method see the installation section.
Hard facing plate for coal chute liner cannot be machined or drilled. It can however be ground. Mild steel inserts are used to create countersunk or counter bored holes. hard facing plate for coal chute liner can be cut using plasma, Grinding wheel saw, or air-arc gouging.
Our product has no limit to quantity, it can be ordered according to customer requirement.

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What Our Clients Are Saying

​​Lisa K.
​​Lisa K.

We’ve been using chrome carbide overlay plate for our crusher liners for two years—zero cracks, minimal wear, and it outlasts standard steel by at least 4x. Best investment for our high-abrasion operation.

Linda Patel
Linda Patel

As a steel fabricator, we love that overlay plate comes in different hardness levels (AR400 vs. AR500). We match the grade to the job, and our clients get longer-lasting wear parts.

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Why Choose Us

Why Choose Us

Hard-plate® is an high-tech enterprise specializing in metal matrix hard-face wear resistant steel plate and wear resistant material manufacture. Relying on domestic famous institute, Hard-plate® researches and develops wear resistant material and hardfacing welding machine independently, passed the ISO quality mangement system, have dozens of own technologies, got rewarded as high-tech enterprise in 2007 and gained national innovation funds in 2010. Now, Hard-plate® has become domestic famous enterprise.

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