Chromium Carbide Overlay Plate: Extreme Wear Resistance [8x Tougher]

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Chromium Carbide Overlay Plate – Superior Wear Resistance for Industrial Applications

Chromium Carbide Overlay Plate – Superior Wear Resistance for Industrial Applications

Explore high-performance chromium carbide overlay plates, designed for extreme durability and wear resistance. Suitable for mining, construction, and heavy machinery industries.
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Advantages of Chromium Carbide Overlay Plate

Unmatched Wear Resistance

Engineered substrates are eight times more resistant to scratching and abrasion in high-silicon environments (such as mining conveyors) than quenched steel.

Corrosion Resistance in Harsh Environments

Resistant to acids, alkalis, and oxidizing agents—suitable for chemical processing (e.g., sulfuric acid slurry treatment).

Thermal Stability Under Extreme Temperatures

Maintains a hardness of 58+ HRC at 1,200°F (650°C) without spalling—critical for boiler tubes and kiln linings.

Impact-Resistant High-Strength Bonding

Micro-crack structures absorb kinetic energy and prevent fractures from occurring under repeated hammering (e.g., wear-resistant plates in crushers).

High-Performance Chromium Carbide Overlay Plate – Built for Extreme Wear Resistance

 Chromium Carbide Overlay Plate: Key Application Areas

  Chromium carbide overlay plates are widely used in industries requiring extreme wear resistance and durability. One of the primary applications is in mining and material handling, where equipment such as hoppers, chutes, and conveyor liners face constant abrasion from rocks, ores, and coal. The ultra-hard chromium carbide layer significantly extends the lifespan of these components, reducing downtime and maintenance costs. Its ability to withstand high-impact and sliding wear makes it indispensable in harsh mining environments.

  Another critical application is in the cement and power generation industries. Equipment like crusher hammers, fan blades, and pulverizer components are subjected to severe erosive wear from clinker, fly ash, and other abrasive materials. Chromium carbide overlay plates provide superior protection, ensuring longer service life and improved operational efficiency. Their resistance to high temperatures and corrosive elements further enhances their suitability for these demanding sectors.

  The steel and foundry industries also benefit greatly from chromium carbide overlay plates. In steel mills, these plates are used in sinter crushers, blast furnace bells, and rolling mill guides, where extreme mechanical and thermal stresses are common. Foundries utilize them in sand handling systems and slag pots to combat wear from molten metal and abrasive slag. By integrating chromium carbide overlay technology, industries achieve enhanced productivity, reduced replacement costs, and minimized equipment failures.

FAQ

MOQ?

Our product has no limit to quantity, it can be ordered according to customer requirement.
Yes, Chromium Carbide Overlay parts can be customized to meet specific design requirements and dimensions for different applications.
Due to the cooling rates of dissimilar metals. Our hard facing plate for coal chute liner is manufactured by welding which results in high temperatures. During the cooling, the plate goes through a stress relieving which is a natural process and does not effect the performance of the plate. The stress relief cracks should be between 3/4" - 2" apart. The cracks can be touched up by our chrome carbide welding rod.
Chromium Carbide Overlay is typically applied using a welding process, where a layer of chromium carbide is fused to the base material to create a wear-resistant surface.

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What Our Clients Are Saying

James R.
James R.

We’ve been using chrome carbide plates for our excavator buckets, and they last 3x longer than regular steel. No more frequent replacements—huge cost savings!

Carlos Gomez
Carlos Gomez

We have been using chromium-tungsten alloy plates in our conveyor system for six months, and their wear resistance is remarkable—far exceeding that of the steel plates we used previously.

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Why Choose Us

Why Choose Us

Hard-plate® is an high-tech enterprise specializing in metal matrix hard-face wear resistant steel plate and wear resistant material manufacture. Relying on domestic famous institute, Hard-plate® researches and develops wear resistant material and hardfacing welding machine independently, passed the ISO quality mangement system, have dozens of own technologies, got rewarded as high-tech enterprise in 2007 and gained national innovation funds in 2010. Now, Hard-plate® has become domestic famous enterprise.

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